煤炭工程 ›› 2017, Vol. 49 ›› Issue (4): 101-104.doi: 10.11799/ce201704030

• 研究探讨 • 上一篇    下一篇

矿用混凝土湿喷机喷嘴的评价指标与流场仿真模拟

陈连军1,刘贤国2   

  1. 1. 山东科技大学
    2. 山东科技大学矿业与安全工程学院
  • 收稿日期:2016-04-25 修回日期:2016-05-20 出版日期:2017-04-09 发布日期:2017-05-16
  • 通讯作者: 陈连军 E-mail:creejxk@163.com

Evaluation indexes and flow field simulation of mine concrete wet spraying nozzle

  • Received:2016-04-25 Revised:2016-05-20 Online:2017-04-09 Published:2017-05-16

摘要: 提出了矿用混凝土湿式喷射机喷嘴的一般评价指标,选用Fluent模拟软件,对SPB7-T型湿喷机喷嘴内流场进行了仿真模拟,得出了喷嘴流场内混合物静态压力云图、单相速度云图以及喷嘴出口处相体积分数云图的模拟数据。结果表明:喷嘴流道内混合物的静态压力和各相速度均沿着运动方向增大,高压空气和混凝土两相之间存在速度滑移现象,喷嘴出口处空气混合均匀度达到0.85。通过实际喷射试验,测得SPB7-T型湿喷机喷嘴的回弹率为9.993%,验证了上述模拟仿真的正确性。

关键词: 喷嘴, 数值模拟, 两相流, 体积分数, 均匀度, 回弹率

Abstract: The nozzle of wet spraying machine is not only the direct component that forms the working condition of concrete jet, but also the key part to guarantee that concrete gets best kinetic energy and jet impact. The general index used for evaluating mine concrete wet spraying machine nozzle is put forward. The flow field of the SPB7-T wet spraying machine nozzle is studied by numerical simulation with Fluent software. Mixture static stress nephogram, single phase velocity contours and the volume fraction contours of nozzle exit phase are analyzed in nozzle flow field. The results show that the static pressure of mixture and velocity of each phase increase along the moving direction of concrete. There is a velocity slip between high pressure air and concrete . The air mixing uniformity is as high as 0.85 in the nozzle exit. The tests show that the resilient rate of the nozzle used for SPB7-T wet spraying machine is 9.993%, which proved the correctness of the simulation. The results provide a theoretical basis for future improvement and optimization.

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